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Fusion Bonded Epoxy Coating

DESCRIPTION
Fusion Bonded Epoxy (FBE) is a thermosetting barrier coating and is formulated to satisfy the most demanding requirements for corrosion protection and long term adhesion. The epoxy is applied to internal and external surfaces of preheated steel with or without primer, as a dry powder which melts and cures to form a continuous insulative corrosion barrier. This bonding process provides excellent adhesion and coverage on pipe, fittings, valves, couplers, pumps etc., exposed to corrosive soils, hydrocarbons, harsh chemicals and sea water.

APPLICATIONS
FBE is particularly suited to protecting metallic components exposed to corrosive chemicals, sea water, Sour Gas / Crude, Brine, Wasia water, potable water, etc. Typical applications have included protection of pipes, valves, fittings, chemical vessels, etc. FBE has excellent adhesion and toughness, whilst resisting soil stresses and backfill compaction. It is used extensively in the Construction, Chemical Industries, Refineries, Gas Processing Plants, Pipelines, Water Treatment Plants, etc.

To be fully effective it is crucial that FBE is only applied over a previously pretreated substrate, in order to ensure total adhesion. FBE coatings are used in conjunction with Cathodic protection systems to reduce cost and improve efficiency. FBE resists cathodic disbondment and has a long-term performance history in the water, sewage and other service environments. It is approved for coating Drinking Water System Components.

PRODUCT SPECIFICATIONS

Gloss

70 - 90

 

Generic Type

Thermosetting Epoxy Powder

 

Dry Film Thickness

 

Nominal 625 microns

Adhesion (Lap Shear)
(ASTM D 1002)

 

433 Kg / cm2

Adhesion
(Tested as per Saudi Aramco
09-SAMSS-091)

 

Pass

Buchholz Hardness 
(DIN 53153 / ISO 2815)

 

80

Shore Hardness

 


80 shore D

Abrasion Resistance
(ASTM D 1044, 1000g load 3000 cycles,
CS-17 wheels)

 

Less than 0.200g weight loss

Impact resistance
(ASTM G14 - modified)

 

160 in-lbs

Dielectric Strength
ASTM D149-95a

 

1306 volts / mil

Chemical resistance

Very good (Contact S3C's technical department for further details).

 

Water Immersion (ASTM D-870, distilled water)

3000 hours No blistering or loss of adhesion

 

Note:
(1) External FBE coating can be done as per Saudi Aramco specification 09-SAMSS-089.
(2) Internal FBE coating can be done as per Saudi Aramco specification 09-SAMSS-091.

 

OTHER PRODUCTS

S3C can also apply a vast range of other coating materials including epoxies, polyethylene, nylon, PVC, PTFE (fluorocarbons), EVA as well as a range of acrylic, SDIP, Polyester and PVDF architectural finishes.


 
Saudi Conduit Coating Company
PO Box 230 Al Khobar 31952 Kingdom of Saudi Arabia
Tel. 966 (03) 857 3288, 857-9802 Fax 966 (03) 857 9798 Website: www.s3c.net  Email: sales@s3c.net
 
The information provided in this publication is based upon the research and experience of Saudi Conduit Coating Company and its material suppliers and is to the best of our knowledge accurate; however no guarantee of its accuracy is made.   Saudi Conduit Coating Company assumes no liability whatsoever for damages or injury arising out of misuse nor are they liable for any resulting or consequential damage or claims.
 

 

 

 

 

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